NB (1999-2005) Mazda Miata MX-5 Suspension Design Spreadsheet                
   
   
   
  Copyright © 2008 Shaikh J. Ahmad / Fat Cat Motorsports    
    Send any comments or questions to:   shaikh@fatcatmotorsports.com    
SOLID FRONT BAR SET-UPS          
Front sway diameter   Rear sway diameter Front spring Rear Spring Bounce frequency (Hz) Bounce freq ratio (R/F) Roll Stiffness Front Roll Couple (FRC) COMMENTS  
mm   mm lb/in lb/in Front Rear lb-ft/deg %  
  99-04  
  99 Sport or 'Hard S' suspension  
  03 Mazdaspeed Miata  
  Tein S-tech spring rates  
  Previous Flyin' Miata spring rates  
  Current (2006+) Flyin' Miata spring rates  
  Standard Ground Control spring rates  
  Standard Ground Control spring rates with 1" front and 5/8" bars  
  Standard Ground Control spring rates with 1" front and 11mm rear bar  
  Standard Tein Flex spring rates (7/6 kg/mm)  
  JIC Magic FLT-A2 (10/8 kg/mm)  
  Ohlins Japan  
  99-04  
  99-04  
23.00   0.00 375 300 1880.9 61.0% Shaikh's SM2 (1.6 FM2 turbo) 'soft' set-up (proposed), 7/8" front bar on full stiff - used for bumpy lots  
23.00   0.00 550 300 2222.4 67.1% Shaikh Ahmad SM2 (1.6 FM2 turbo) 'stiff' set-up (tested), 7/8" front bar on full stiff - used for smoother lots  
                                         
TUBULAR BAR SET-UPS                
Front sway diameter Front sway wall thk Rear sway diamter Front spring Rear Spring Bounce frequency (Hz) Bounce freq ratio (R/F) Roll Stiffness Front Roll Couple (FRC) COMMENTS  
mm mm mm lb/in lb/in Front Rear lb-ft/deg %  
99 Sport autocross set-up (1 1/8" RB tubular bar)  
Non-Sport autocross set-up  
Tein Flex CSP/SM2 10/7 autocross set-up, RB tubular bar, Sport rear bar  
   
   
                   
Vehicle weight (lb)     Sprung weight            
Driver weight (lb)     Front     Tire weight            
Total vehicle weight   Rear                
Weight dist (%)       Wheel weight      
Front   Unsprung weight        
Rear   Front          
Vehicle Track   Rear                    
Front            
Rear         Front sway bar specs      
Swaybar motion ratios   Arm length (mm) Bar length (mm)   Bar length   1.6 OE arm length 1.8 OE arm length 1.6 FM arm length (inner) 1.6 FM arm length (outer) NB arm length    
Front        
Rear        
Spring MR (bounce) Leverage ratios (mechanical motion ratio)     Rear sway bar specs      
Front 0.66     Bar length   NA / NB OE arm length 1.6 FM arm length (inner) 1.6 FM arm length (middle) 1.6 FM arm length (middle)      
Rear 0.735                    
                           
                               
                     
                     
                     
DATA FOR SPRINGS AND SWAY BARS                
Swaybar rate (lb/in)         Natural frequency calculations (Cycles per sec):         Unit converter            
K = G X (Dia)^4 X PI X (2.2*25.4/9.81)     Cps = 3.13* SQRT (Spring wheel rate / sprung weight per wheel)       Deg F Deg C lb kg in mm  
(Arm length)^2 X Bar length X 16           Front spring   Front freq Front wheel rate Rear spring Rear freq Rear wheel rate    
Note: Dimensions meas'd only for OE 19mm bar Arm length (mm) Bar length (mm)     Deg C Deg F kg lb mm in    
(hollow bar ID = OD - 2 * Wall thk)              
Front OD Wall thk OD (mm) ID (mm) Raw rate (lb/in) Wheel rate (lb/in)     kg-(force) N lb kPa psi bar  
19mm 0.000      
20mm 0.000     N kg-(force) lb psi kPa bar  
13/16" 0.000      
21mm 0.000     lb kg-(force) N bar psi kPa  
22mm 0.000      
7/8" 0.000     kg/mm N/mm lb/in toe (in) wheel dia toe (deg)  
.93 in 0.000 0.000      
24mm 0.000 0.000     N/mm kg-f/mm lb/in toe (deg) wheel dia toe (in)  
1" 0.000 0.000      
1 1/8" (90-97)     lb/in kg-f/mm N/mm      
1 1/8" (99-01)        
1 1/4" (01-05)             SM    
Rear bar NOTE: A,B,C meas'd for 12mm bar               Front wheel rate (sway+spring)  
Rear OD Wall thk OD (mm) ID (mm) Raw rate (lb/in) Wheel rate (lb/in)            
11mm 0.000 0.000           Rear wheel rate (sway+spring) Ratio
12mm= 0.000 0.000                
1/2" 0.000 0.000          
14mm 0.000 0.000      
9/16" 0.000 0.000      
15mm 0.000 0.000      
5/8" (FM) 0.000 0.000      
                                                     

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